FTTH Wire Production Line – State-of-the-art Production System
Were you aware that up-to-date fiber optic cable systems can operate at rates of up to 190 m per minute? This incredible efficiency results from innovative manufacturing solutions designed for high-speed production.
These systems are constructed to manage multiple wire variants, such as drop cables and compact buffered wires. The streamlined form factor, often under 26 m, makes them ideal for modern facilities.
Integration with smart factory systems secures uninterrupted functioning. Via MES/ERP connectivity, these Fiber coloring machine production lines offer unmatched precision and efficiency. This renders them the leading option for businesses striving to remain at the forefront in the telecommunication sector.
Introduction to FTTH Cable Production Line
Efficient fabrication processes play a vital role in meeting the growing need for reliable connectivity. Such mechanisms aim to manufacture high-quality glass-fiber cables that drive modern networks. With advanced technology, they provide for accuracy and rapidity in each phase of the process.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system comprises a unified setup to produce fiber-to-the-home drop cables. Such cables are made up of bare fibers strengthened by iron or FRP materials, merging with protective sheathing. The result is a durable and efficient solution for rapid broadband links.
It supports multiple compounds, such as PVC, LSZH, and PE plastics. This versatility confirms it can meet diverse industry needs. Furthermore, the 4-head fiber pay-off system delivers exact tension management, ensuring precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our equipment stands out for its accuracy and performance. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. This makes it the perfect choice for companies striving to lead in the optical cable sector.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are reshaping the process by which fiber wires are made. Our advanced equipment merges accuracy, productivity, and innovative solutions to yield top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a customized 50mm extruder built to ensure meticulous dispersion of materials. It secures uniform excellence across every fiber cable produced. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE plastics.
Using OMRON thermal regulation, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Trailblazing technology is transforming the fabrication of optical fibers. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.
With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.
The steel wire reinforcement and advanced Fibers in metal tube handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.
| Feature | Upside |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Low-cost energy performance |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP Integration | Real-time production tracking |
Applications of FTTH Cable Production Line
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- FRP and small steel wire pay-off for added reinforcement
- Portable die backing for rapid setup modifications
- Suitability for indoor and outdoor use
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Investing in advanced manufacturing systems brings significant advantages to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
It guarantees rapid SZ stranding line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Advantage |
|---|---|
| Rapid Throughput | Superior output rate |
| Low Energy Requirement | Cost savings |
| ≤0.02dB/km Loss | Enhanced signal quality |
| 1000mm Working Height | Enhanced operator comfort |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.